Interested in learning about egg tray manufacturing business? Do you want to learn how to make egg trays from waste paper? Here is everything you would like to know about setting up a successful and profitable egg tray manufacturing business.
It’s a 4 step process that is divided into pulp making, pulp molding, drying the product and packing it. It is important to keep in mind that egg tray making involves a multitude of systems which means it is not dependent on a single machine but the most important part of this business is the machine that is going to make the tray. However, this article is focused on the process of converting waste paper into egg trays.
The first part of this egg tray production line is to convert waste paper into pulp. This pulp is then going to be molded into trays as well as other paper products as per the demand for different kinds of products. A variety of equipment is needed for this process such as water pumps, pulp pumps as well as pulp refiner and a hydraulic pulp machine, among other things. In terms of raw materials, waste paper such as old books, old newspapers, or other types of paper can be used as the raw material.
In this process, the waste paper as well as water and other raw materials are smashed together to create pulp. Some other processes are also performed to ensure that the pulp is smooth and free of any impurities. The pulp needs to be smooth in order to ensure that it can be poured into the pulp molding equipment for high-quality products. Except for egg tray machine, you can also have egg carton machine, nursery tray making machine, etc. If the pulp is not smooth or there are impurities in it, the trays made from such pulp are not going to be smooth and consistent in quality. Therefore, the pulp creation process is extremely important and appropriate equipment should be used to create high-quality pulp.
Once the pulp has been prepared to the desired quality, it is transferred into the molding equipment with the help of pulp pumps. There are all kinds of molding dies that can be used for creating a huge variety of products such as cup holders, cartons or trays among other things. In this process, it is better to use fully automated machines as these ensure high quality of the end product.
Once the egg trays have been de-molded, the trays still retain some moisture which means these need to be dried completely. Therefore, the last part of this process is the drying system. Many different types of drying systems are used depending on various parameters. For instance, the trays that are de-mold can be sun-dried but that process takes a long time and if the drying is inconsistent, it might affect the quality of the end product. Many manufacturers also sell high quality drying systems that ensure uniform drying. Once the trays have been completely dried, these can then be packed and sold to buyers.
Overall, this is the basic process covering the conversion of waste paper into egg trays. The most important part of this process is the pulp molding machine. There are several manufacturers of these machines but it is important that you buy it only from a manufacturer that is highly experienced and has an excellent reputation in this industry.
